Allen-Bradley 1770-M10 Instrukcja Instalacji

INSTALLATION MANUAL Frames 9 - 14PowerFlex® 700H Adjustable Frequency AC Drive / PowerFlex® 700S High Performance AC Drive

p-2 Overview Who Should Use this Manual?This manual is intended for qualified personnel. You must be able to mount and wire Adjustable Frequency AC

8-2 Frame 11 Installation Figure 8.2 Enclosure Code B (NEMA/UL Type 1, IP21) and K (NEMA/UL Type 1, IP21 w/Conformal Coat) Operating TemperaturesF

Frame 11 Installation 8-3 DimensionsFigure 8.3 Enclosure Code A NEMA/UL Type 1 - IP21 and M (NEMA/UL Type 1, IP21 w/Conformal Coat) 797.0(31.38)73

8-4 Frame 11 Installation Figure 8.4 Enclosure Code B (NEMA/UL Type 1, IP20 MCC) and K (NEMA/UL Type 1, IP20 MCC w/Conformal Coat) Removable Lifti

Frame 11 Installation 8-5 Figure 8.5 Enclosure Code H (NEMA/UL Type 12, IP54) and W (NEMA/UL Type 12 - IP54 w/Conformal Coat) (1)NEMA/UL Type 12/I

8-6 Frame 11 Installation Lifting and Mounting Frame 11 DrivesRefer to Appendix B - Lifting and Mounting Instructions for detailed instructions on l

Frame 11 Installation 8-7 Removing the Airflow PlateThe drive is equipped with a plate, just above the Control Frame, that directs air flow through

8-8 Frame 11 Installation Removing the Protective CoversYou must remove the protective covers to gain access to the power terminals.Task Description

Frame 11 Installation 8-9 Ungrounded, High Resistive Ground or Grounded B Phase Delta InstallationsFrame 11 size drives are equipped with common mod

8-10 Frame 11 Installation Figure 8.6 Common Mode Jumper and Rectifier Circuit Board Location Common Mode jumperRectifier Circuit BoardFront View

Frame 11 Installation 8-11 Move the Common Mode Jumper to the Disconnected PositionFollow the lettered steps below to move the common mode jumper to

Overview p-3 The following manuals are recommended for detailed installation and service information for PowerFlex 700H and 700S drives:For Allen-Br

8-12 Frame 11 Installation Insulate Terminal X4 on the Rectifier Circuit BoardFollow the lettered steps below to insulate terminal X4 on the Rectifi

Frame 11 Installation 8-13 Power WiringAC Input WiringThe table below identifies which frame 11 drives contain only one rectifying module and which

8-14 Frame 11 Installation Figure 8.2 AC Wiring Example: One Fuse per PhaseFigure 8.3 AC Wiring Example: Circuit BreakerImportant:Once power wir

Frame 11 Installation 8-15 Table 8.A Power Terminal SpecificationsFigure 8.7 Terminal LocationsNo. Name DescriptionWire Size Range (1)(2)TorqueT

8-16 Frame 11 Installation Notes:

Chapter 9Frame 12 InstallationMost start-up difficulties are the result of incorrect wiring. Every precaution must be taken to assure that the wiri

9-2 Frame 12 Installation Figure 9.2 Enclosure Code B (NEMA/UL Type 1, IP21) and K (NEMA/UL Type 1, IP21 w/Conformal Coat) Operating TemperaturesF

Frame 12 Installation 9-3 DimensionsFigure 9.3 Enclosure Code A (NEMA/UL Type 1 - IP21) and M (NEMA/UL Type 1, IP21 w/Conformal Coat) 2234.0(87.95

9-4 Frame 12 Installation Figure 9.4 Enclosure Code B (NEMA/UL Type 1, IP21) and K (NEMA/UL Type 1, IP21 w/Conformal Coat) 15.88 (0.625) Dia. - 6

Frame 12 Installation 9-5 Figure 9.5 Enclosure Code H (NEMA/UL Type 12, IP54) and W (NEMA/UL Type 12, IP54 w/Conformal Coat) Lifting and Mounting

p-4 Overview Drive Frame SizesSimilar PowerFlex 700H and 700S drive sizes are grouped into frame sizes to simplify spare parts ordering, dimensionin

9-6 Frame 12 Installation Removing the Protective CoversMoving the Control FrameTo gain access to the power wiring terminals, airflow plate and prot

Frame 12 Installation 9-7 Removing the Airflow PlateThe drive is equipped with a plate, just above the Control Frame, that directs air flow through

9-8 Frame 12 Installation Removing the Protective CoversYou must remove the protective covers to gain access to the Power structure.Task Description

Frame 12 Installation 9-9 Ungrounded, High Resistive Ground or Grounded B Phase Delta InstallationsFrame 12 size drives are equipped with common mod

9-10 Frame 12 Installation Figure 9.6 Common Mode Jumper and Rectifier Circuit Board Location DANGER DANGERDC BUS CONDUCTORS AND CAPACITORSOPERAT

Frame 12 Installation 9-11 Move the Common Mode Jumper to the Disconnected PositionFollow the lettered steps below to move the common mode jumper to

9-12 Frame 12 Installation Insulate Terminal X4 on the Rectifier Circuit BoardFollow the lettered steps below to insulate terminal X4 on the Rectifi

Frame 12 Installation 9-13 Disconnect the Small Capacitors from the Input TerminalsFollow the lettered steps below to disconnect the small capacitor

9-14 Frame 12 Installation Power WiringInput Power WiringFrame 12 drives utilize two parallel power structures, and therefore have two sets of AC in

Frame 12 Installation 9-15 Figure 9.5 Frame 12 AC Wiring Example: One Fuse per PhaseFigure 9.6 Frame 12 AC Wiring Example: Circuit Breaker1L11L2

Overview p-5 General Precautions!ATTENTION: This drive contains ESD (Electrostatic Discharge) sensitive parts and assemblies. Static control precau

9-16 Frame 12 Installation Output Power WiringFrame 12 drives utilize two parallel power structures, and therefore have two sets of output power ter

Frame 12 Installation 9-17 Important:Once power wiring has been completed, the protective covers must be installed before energizing the drive. Inst

9-18 Frame 12 Installation Notes:

Chapter 10Frame 13 InstallationMost start-up difficulties are the result of incorrect wiring. Every precaution must be taken to assure that the wir

10-2 Frame 13 Installation Minimum Mounting ClearancesOperating TemperaturesFrame 13 drives require a minimum of 4200 m3/h (2472 cfm) of cooling air

Frame 13 Installation 10-3 DimensionsFigure 10.1 Enclosure Code A (NEMA/UL Type 1, IP21) and M (NEMA/UL Type 1, IP21 w/Conformal Coat) Table 10.A

10-4 Frame 13 Installation Figure 10.2 Enclosure Code H (NEMA/UL Type 12, IP54) and W (NEMA/UL Type 12, IP54 w/Conformal Coat) Table 10.B Frame

Frame 13 Installation 10-5 Lifting and Mounting Frame 13 DrivesEnclosed Frame 13 Drives with DC InputEnclosed Frame 13 drives with DC input are ship

10-6 Frame 13 Installation Removing the Protective Covers from the Converter UnitMoving the Control FrameYou must move the Control Frame in order to

Frame 13 Installation 10-7 Removing the Protective CoversYou must remove the protective covers from the converter unit to gain access to the common

p-6 Overview !ATTENTION: The “adjust freq” portion of the bus regulator function is extremely useful for preventing nuisance overvoltage faults res

10-8 Frame 13 Installation Installation on a Grounded B Phase Delta SystemIf you are installing a drive on a grounded B phase Delta system, you:• Mu

Frame 13 Installation 10-9 Insulate Terminal X4 on the Rectifier Circuit BoardFollow the lettered steps below to insulate terminal X4 on the Rectifi

10-10 Frame 13 Installation Removing the Protective Covers from the Inverter UnitRemoving the Lower Protective ScreenTo access the power terminals,

Frame 13 Installation 10-11 Removing the Protective CoversYou must remove the protective covers to gain access to the Inverter units. Task Descripti

10-12 Frame 13 Installation Power WiringFrame 13 400 and 600 Volt Class AC Input Power WiringFrame 13 size drives utilize two or three parallel powe

Frame 13 Installation 10-13 Output Power WiringConnect the motor to the output power terminals.Important:Parallel wiring must have the same cable di

10-14 Frame 13 Installation Table 10.C Frame 13 Power Terminal SpecificationsFigure 10.6 Frame 13 Drive Terminal Locations No. Name DescriptionW

Chapter 11Frame 14 InstallationMost start-up difficulties are the result of incorrect wiring. Every precaution must be taken to assure that the wir

11-2 Frame 14 Installation Minimum Mounting ClearancesOperating TemperaturesFrame 14 drives require a minimum of 4200 m3/h (2472 cfm) of cooling air

Frame 14 Installation 11-3 DimensionsFigure 11.1 Drives Above 1500 A, 2800 mm Enclosure Code A (NEMA/UL Type 1, IP21) and M (NEMA/UL Type 1, IP21

Chapter 1General Installation InformationAC Supply Source ConsiderationsFrame 9 - 14 PowerFlex 700H and 700S drives are suitable for use on a circu

11-4 Frame 14 Installation Figure 11.2 Drives Above 1500 A 2800 mm Enclosure Code H (NEMA/UL Type 12, IP54) and W (NEMA/UL Type 12, IP54 w/Conform

Frame 14 Installation 11-5 Figure 11.3 1500 A Drives 2400 mm Enclosure Code A (NEMA/UL Type 1, IP 21) and M (NEMA/UL Type 1, IP21 w/Conformal Coat

11-6 Frame 14 Installation Figure 11.4 1500 A Drives 2400 mm Enclosure Code H (NEMA/UL Type 12, IP54) and W (NEMA/UL Type 12, IP54 w/Conformal Coa

Frame 14 Installation 11-7 Figure 11.5 DC Input Drive Enclosure Code A (NEMA/UL Type 1, IP 21) and M (NEMA/UL Type 1, IP21 w/Conformal Coat) 2232(

11-8 Frame 14 Installation Figure 11.6 DC Input Drive Enclosure Code H (NEMA/UL Type 12, IP54) and W (NEMA/UL Type 12, IP54 w/Conformal Coat) Lift

Frame 14 Installation 11-9 Ungrounded, High Resistive Ground or Grounded B Phase Delta InstallationsFrame 14 size drives are equipped with common mo

11-10 Frame 14 Installation Removing the Protective Covers from the Converter Unit(s)Removing the Protective ScreensTo access the components within

Frame 14 Installation 11-11 Moving the Control FrameTo gain access to the airflow plate and protective covers on the left side Converter unit of the

11-12 Frame 14 Installation Removing the Airflow Plate(s)The drive is equipped with a plate(s), just above the Converter unit(s), that directs airfl

Frame 14 Installation 11-13 Removing the Protective CoversYou must remove the protective covers to gain access to the Converter unit(s). Installatio

1-2 General Installation Information Single-Phase Input PowerThe PowerFlex 700H and 700S drives are typically used with a three-phase input supply.

11-14 Frame 14 Installation Installation on a Grounded B Phase Delta SystemIf you are installing a drive on a grounded B phase Delta system, you:• M

Frame 14 Installation 11-15 Insulate Terminal X4 on the Rectifier Circuit BoardFollow the lettered steps below to insulate terminal X4 on the Rectif

11-16 Frame 14 Installation Power WiringTo access the power terminals, you must first remove the protective screens (on NEMA/UL Type 1 and Type 12 e

Frame 14 Installation 11-17 Removing the Airflow PlatesThe drive is equipped with plates, just above the top of the protective covers, that direct a

11-18 Frame 14 Installation Removing the Protective CoversYou must remove the protective covers from the Inverter units in order to gain access to t

Frame 14 Installation 11-19 Figure 11.8 1500A Drive AC Wiring Example: Motor Outputdu/dt FilterL1L2L3L1L2L3Converter 1 Converter 2Inverter 1Motor

11-20 Frame 14 Installation Figure 11.9 Drives Above 1500A AC Wiring Example: Motor Outputdu/dt FilterL1L2L3L1L2L3Motor Outputdu/dt FilterL1L2L3L1

Frame 14 Installation 11-21 Output Power Wiring for Frame 14 DrivesFrame 14 drives utilize two parallel power structures, and therefore have two set

11-22 Frame 14 Installation Important:Once power wiring has been completed, the protective covers must be installed before energizing the drive. Ins

Frame 14 Installation 11-23 Figure 11.11 Drives Above 1500A Terminal Locations U/T1V/T2 W/T3L3L1L2L3L1L2U/T1V/T2 W/T3Side ViewGround TerminalsDC B

General Installation Information 1-3 General Grounding RequirementsSafety Ground - PEThe drive Safety Ground - PE must be connected to system ground

11-24 Frame 14 Installation Frame 14 Circuit BreakersFrame 14 drives utilize molded case circuit breakers (MCCBs) to provide overload/overcurrent an

Frame 14 Installation 11-25 Circuit Breaker DIP Switch SettingsThe DIP switches on the circuit breakers are configured to the correct settings at th

11-26 Frame 14 Installation Charging the MCCB Motor OperatorsThe stored energy motor operators must be charged prior to the first time the circuit b

Frame 14 Installation 11-27 3. The MCCBs can now be closed (see "Closing the Circuit Breakers and Energizing the Drive" on page 11-27). Cl

11-28 Frame 14 Installation Resetting the Circuit BreakersThe electronic trip unit will open the circuit breaker in the case of a drive overload/ove

Appendix ASpecificationsCategory PowerFlex 700H PowerFlex 700SAgency CertificationListed to UL508C and CAN/CSA-C2.2 No. 14-M91. UL and cUL Listed t

A-2 Specifications Environment Altitude: 1000 m (3300 ft.) maximum without derating. Derate the drive by 1% for every 100 m (328 ft.) above 1000 m (

Specifications A-3 Control Method: Sine coded PWM with programmable carrier frequency. Ratings apply to all drives (refer to the Derating Guidelines

A-4 Specifications Drive Ratings and Protection Devices Catalog Number DesignationsThe first three characters of the drive catalog numbers in the ta

Specifications A-5 Drive RatingsThe tables on the following pages provide drive ratings (including continuous, 1 minute and 3 seconds), PWM frequenc

1-4 General Installation Information Fuses and Circuit BreakersFrame 9 - 14 drives can be installed with either input fuses or an input circuit brea

A-6 Specifications Table A.B 480 Volt AC Input Frames 9 - 14 Drive Ratings Drive Catalog NumberFrameHP RatingPWM Freq. Temp.Input Ratings Output A

Specifications A-7 Table A.C 600 Volt AC Input Frames 9 - 14 Drive Ratings Drive Catalog NumberFrameHP RatingPWM Freq. Temp.Input Ratings Output A

A-8 Specifications Table A.D 690 Volt AC Input Frames 9 - 14 Drive Ratings Drive Catalog NumberFramekW RatingPWM Freq. Temp.Input Ratings Output A

Specifications A-9 Table A.E 540 Volt DC Input Frames 9 - 14 Drive RatingsDrive Catalog NumberFramekW Rating PWM Freq. Temp. DC Input Ratings Outp

A-10 Specifications Table A.F 650 Volt DC Input Frames 9 - 14 Drive RatingsDrive Catalog NumberFrameHP Rating PWM Freq. Temp. DC Input Ratings Out

Specifications A-11 Table A.G 810 Volt DC Input Frames 9 - 14 Drive Ratings Drive Catalog NumberFrameHP Rating PWM Freq. Temp. DC Input Ratings Ou

A-12 Specifications Table A.H 932 Volt DC Input Frames 9 - 14 Drive Ratings Drive Catalog NumberFramekW RatingPWM Freq. Temp.DC Input Ratings Outp

Specifications A-13 Drive Fuse & Circuit Breaker RatingsThe tables on the following pages provide recommended AC line input fuse and circuit bre

A-14 Specifications Table A.I 400 Volt AC Input Frames 9 - 14 Drive Protection Devices Drive Catalog NumberFramekW RatingInput Ratings Dual Elemen

Specifications A-15 Table A.J 480 Volt AC Input Frames 9 - 14 Drive Protection Devices (7)Motor Circuit Protector - instantaneous trip circuit bre

General Installation Information 1-5 Shielded CableShielded cable contains all of the general benefits of multi-conductor cable with the added benef

A-16 Specifications Table A.K 600 Volt AC Input Frames 9 - 14 Drive Protection Devices 20xD2K1(1)14 1900 - 2076 2600 (1 per phs)900 (3 per phs)480

Specifications A-17 Table A.L 690 Volt AC Input Frames 9 - 14 Drive Protection Devices 20xE1K0 13 1100 – 994 1300 (1 per phs)650 (2 per phs) 2300

A-18 Specifications 20xF650 12 630 – 655 850 (1 per phs)425 (2 per phs)1400 850 (1 per phs)425 (2 per phs)1900 170M5813 1900 900– 560 594 750 (1 per

Specifications A-19 Table A.M 540 Volt DC Input Frames 9 - 14 Drive Protection Devices Table A.N 650 Volt DC Input Frames 9 - 14 Drive Protectio

A-20 Specifications Table A.O 810 Volt DC Input Frames 9 - 14 Drive Protection Devices 20xJ920 12 800 - 1038 550 (3 per phs) 170M6609- 700 925 550

Specifications A-21 Table A.P 932 Volt DC Input Frames 9 - 14 Drive Protection Devices Drive Catalog Number FramekW Rating DC Input RatingsFuse Bu

A-22 Specifications Notes:

Appendix BLifting and Mounting InstructionsLifting Drives• For lifting instructions for frame 9 size drives, see Lifting Frame 9 Size Drives on pag

B-2 Lifting and Mounting Instructions Lifting Frame 9 Size DrivesImportant:When lifting frame 9 drives, a rod must be placed between the lifting hol

Lifting and Mounting Instructions B-3 Lifting Frame 10-14 Size DrivesWhen lifting frame 10-14 size drives you must:• attach the lifting hardware.• r

Important User InformationSolid state equipment has operational characteristics differing from those of electromechanical equipment. Safety Guideline

1-6 General Installation Information Wiring and Grounding Guidelines for Pulse Width Modulated (PWM) AC Drives, publication DRIVES-IN001…).Interlock

B-4 Lifting and Mounting Instructions Directions for Lifting Drives in Rittal Enclosures (Codes “A” and “H”) Table B.B Frame 10 - 13 Approximate D

Lifting and Mounting Instructions B-5 Table B.C AC Input Frame 14 Approximate Drive and Enclosure Weights Table B.D DC Input Frame 14 Approximat

B-6 Lifting and Mounting Instructions Directions for Lifting Drives in an MCC Enclosure (Code “B”) Table B.E Frame 10 - 12 Approximate Drive and M

Lifting and Mounting Instructions B-7 Directions for Lifting NEMA/UL Type 1, IP00/Open Drives (Code “N”) ACDAll Size DrivesFrame 10, 11 and 12 Size

B-8 Lifting and Mounting Instructions Table B.F Frames 10 - 12 Open Type Drives - Approximate Weights Table B.G Frame 13 Open Type Drives - Appr

Lifting and Mounting Instructions B-9 Step 2: Removing the Skid and Shipping Feet for Frame 10 - 14 Enclosures !ATTENTION: To guard against person

B-10 Lifting and Mounting Instructions Step 3: Mounting Frame 10 - 14 Drive Enclosures to the Floor and/or Wall1. For AC input frame 14 drives only,

Lifting and Mounting Instructions B-11 2. For AC input frame 14 drives only, verify that the holes on the lifting angles and the four metal connecti

B-12 Lifting and Mounting Instructions 3. Drives installed in a NEMA/UL Type 12 IP54 enclosure (PowerFlex 700H Control only) are shipped with the ro

Lifting and Mounting Instructions B-13 4. Complete the appropriate mounting procedures for Floor Mounting (below) and/or Wall Mounting on page B-14:

General Installation Information 1-7 EMC InstructionsCE ConformityConformity with the Low Voltage (LV) Directive and Electromagnetic Compatibility (

B-14 Lifting and Mounting Instructions line-up. The Allen-Bradley factory may have removed the standard plastic plugs from the bottom of the cabinet

Lifting and Mounting Instructions B-15 Step 4: Connecting Frame 14 Enclosure Sections1. Secure the cable connected to the PE bar on one enclosure to

B-16 Lifting and Mounting Instructions 3. Route the fiber optic cables from the Power Structure (right-hand enclosure) to control pan and connect th

Appendix CPowerFlex 700S Hi-Resolution (Stegmann) Encoder Feedback OptionSpecificationsHi-Resolution (Stegmann) Feedback Option Card Specifications

C-2 PowerFlex 700S Hi-Resolution (Stegmann) Encoder Feedback Option SINCOS®, SINCODER® and LINCODER® are registered trademarks of Stegmann Inc.Wirin

PowerFlex 700S Hi-Resolution (Stegmann) Encoder Feedback Option C-3 Recommended CablesIf you are using this motor and feedback device: Use this cabl

C-4 PowerFlex 700S Hi-Resolution (Stegmann) Encoder Feedback Option Connection ExamplesFigure C.1 1326AB-BXXXX-21ML, and -21MKXL motors with a 132

PowerFlex 700S Hi-Resolution (Stegmann) Encoder Feedback Option C-5 Figure C.4 MPL-A3xx - MPL-A45xx and all MPG series motors with 2090-XXNFMP-SXX

C-6 PowerFlex 700S Hi-Resolution (Stegmann) Encoder Feedback Option Figure C.7 Stegmann shielded twisted-pair cable with 10-pin MS style connector

Appendix DPowerFlex 700S Resolver Feedback Option CardSpecificationsResolver Feedback Option Card SpecificationsCompatible ResolversTable A specifi

1-8 General Installation Information Essential Requirements for CE ComplianceConditions 1-6 listed below must be satisfied for PowerFlex drives to m

D-2 PowerFlex 700S Resolver Feedback Option Card Allen-Bradley servo motors may be ordered with factory installed resolvers. Table B specifies which

PowerFlex 700S Resolver Feedback Option Card D-3 Wiring the Resolver Feedback Option Card to a ResolverTerminal Signal Description8 REF HIGH Positiv

D-4 PowerFlex 700S Resolver Feedback Option Card Connection ExamplesResolver Interface - Clockwise Rotation = Count UpResolver Interface - Clockwise

Appendix EPowerFlex 700S Multi-Device Interface Option CardSpecificationsMDI Option Card SpecificationsSupported Linear SensorsTemposonics® R-Serie

E-2 PowerFlex 700S Multi-Device Interface Option Card Supported Rotary EncodersPlease note that encoders must be ordered as "Single Ended"

PowerFlex 700S Multi-Device Interface Option Card E-3 Wiring the MDI OptionTerminal Signal Description17 Rotary Encoder POWER COMMON Power supply fo

E-4 PowerFlex 700S Multi-Device Interface Option Card Figure E.2 Rotary Encoder connections for MPL-A5xx and MPL-Bxxx motors or 1326AB-BXXXX-M2L,

PowerFlex 700S Multi-Device Interface Option Card E-5 Figure E.5 Rotary Encoder connections for MPL-A3xx - MPL-A45xx and all MPG series motors wit

E-6 PowerFlex 700S Multi-Device Interface Option Card Figure E.8 Rotary Encoder connections with Stegmann shielded twisted-pair cable and 8-pin Be

Appendix FInstructions for ATEX Approved PowerFlex 700H Drives in Group II Category (2) Applications with ATEX Approved MotorsGeneral InformationTh

General Installation Information 1-9 Using Input/Output ContactorsInput Contactor PrecautionsOutput Contactor PrecautionCommon Bus/PrechargeThe foll

F-2 Instructions for ATEX Approved PowerFlex 700H Drives in Group II Category (2) Applications with ATEX Approved Motors • When the motor is indicat

Instructions for ATEX Approved PowerFlex 700H Drives in Group II Category (2) Applications with ATEX Approved Motors F-3 Table F.A Terminal Descri

F-4 Instructions for ATEX Approved PowerFlex 700H Drives in Group II Category (2) Applications with ATEX Approved Motors Figure 1 Wiring Example -

Instructions for ATEX Approved PowerFlex 700H Drives in Group II Category (2) Applications with ATEX Approved Motors F-5 2. Gate Disable Alarm (59):

F-6 Instructions for ATEX Approved PowerFlex 700H Drives in Group II Category (2) Applications with ATEX Approved Motors Removing the 20C-DG1 Option

IndexNumerics20C-DG1 option boardconfiguration F-4description of use F-1operation F-6terminal descriptions F-3wiring example F-4AAC InputCircuit Br

Index-2 Clearances, MountingFrame 10 7-1Frame 11 8-1Frame 12 9-1Frame 13 10-2Frame 14 11-2Frame 9 6-2Common Mode Interference 2-1, 3-1, 4-1Communica

Index-3 EEarthing, see GroundingEfficiency700H,700S A-2Electronic Motor Overload Protection700H,700S A-3EMCDirective 1-7Instructions 1-7EMI/RFI Filt

Index-4 LLifting DrivesFrame 9 B-2Frames 10-14 B-3IP00 B-7MCC Enclosures B-6Rittal Enclosures B-4Line transients700H,700S A-1Logic Command Word 5-2L

Index-5 RRatings, Drive A-13Recommended 3-1, 4-2, C-3Recommended CablesCables C-3Reference Control 2-10Reference Material P-2Relative Humidity700H,7

1-10 General Installation Information DC Input Precharge Control WiringIf you are installing a DC input drive with a precharge interlock you must ma

Index-6 Torque Regulation without feedback700S A-3UUnbalanced/Ungrounded Supply 1-1Unbalanced/Ungrounded/Resistive Ground Supply 6-4Unshielded Power

Publication PFLEX-IN006D-EN-P – August 2008 P/N 331810-P04Supersedes PFLEX-IN006C-EN-P - April 2006 Copyright © 2008 Rockwell Automation, Inc. All

General Installation Information 1-11 Figure 1.1 Frame 9 Sample Precharge Wiring DiagramFigure 1.2 Frames 10, 11 and 13 Sample Precharge Wiring

1-12 General Installation Information Figure 1.3 Frames 12 and 14 Sample Precharge Wiring Diagram Figure 1.4 Frame 9 - X50 Terminal Block Locati

Chapter 2PowerFlex® 700H Control WiringImportant points to remember about I/O wiring:• Always use copper wire.• Wire with an insulation rating of 6

2-2 PowerFlex® 700H Control Wiring 700H Control Circuit Board DesignationsThe PowerFlex 700H control circuit board allows for a variety of I/O board

PowerFlex® 700H Control Wiring 2-3 Figure 2.2 PowerFlex 700H I/O Terminal Blocks & Jumpers I/O Terminal BlocksTable 2.D I/O Terminal Block S

Summary of ChangesManual UpdatesThe information below summarizes the changes to the PowerFlex 700H and 700S Installation Instructions, publication

2-4 PowerFlex® 700H Control Wiring I/O Cable GroundingWhen installing shielded multi-conductor for analog and digital I/O, strip the cable at such a

PowerFlex® 700H Control Wiring 2-5 Figure 2.3 I/O Terminal Designations No. SignalFactoryDefaultDescriptionRelatedParameter(s)1 Analog Input 1 (–)

2-6 PowerFlex® 700H Control Wiring Analog I/O ConfigurationImportant:Analog I/O must be configured through programming, as well as the jumpers shown

PowerFlex® 700H Control Wiring 2-7 Auxiliary Power Supply SpecificationsIf 24V terminals of several drives are connected in parallel, we recommend u

2-8 PowerFlex® 700H Control Wiring Analog Input Bipolar Speed Reference±10V Input • Set I/O configuration (refer to Analog I/O Configuration on page

PowerFlex® 700H Control Wiring 2-9 Analog Output±10V, 4-20 mA Bipolar+10V Unipolar(shown)• Set I/O configuration (refer to Analog I/O Configuration

2-10 PowerFlex® 700H Control Wiring Reference Control“Auto” Speed SourcesThe drive speed command can be obtained from a number of different sources.

PowerFlex® 700H Control Wiring 2-11 Figure 2.4 Speed Reference Selection Chart(1) Auto/Manual ExamplesPLC = Auto, HIM = ManualA process is run by

2-12 PowerFlex® 700H Control Wiring PLC = Auto, Terminal Block = ManualA process is run by a PLC when in Auto mode and requires manual control from

Chapter 3Control Wiring for PowerFlex 700S Drives with Phase I ControlI/O WiringImportant points to remember about I/O wiring:• Always use tinned c

ii Summary of Changes The information below summarizes the changes to the PowerFlex 700H and 700S Installation Instructions, publication PFLEX-IN006

3-2 Control Wiring for PowerFlex 700S Drives with Phase I Control Standard Analog I/OBelden 8760/9460(or equiv.) 0.750 mm2(18AWG), twisted pair, 100

Control Wiring for PowerFlex 700S Drives with Phase I Control 3-3 Wiring the Main Control Board I/O TerminalsTerminal blocks TB1 and TB2 contain con

3-4 Control Wiring for PowerFlex 700S Drives with Phase I Control Table 3.D TB1 - Row T (Top) Terminals Terminal Signal DescriptionRelatedParamete

Control Wiring for PowerFlex 700S Drives with Phase I Control 3-5 Figure 3.1 TB1 - Row T (Top) Wiring ExamplesThe following definitions are used t

3-6 Control Wiring for PowerFlex 700S Drives with Phase I Control Input/Output Connection Example Required Parameter ChangesSinking Precharge and En

Control Wiring for PowerFlex 700S Drives with Phase I Control 3-7 Table 3.E TB1 - Row B (Bottom) Terminals Terminal Signal DescriptionRelatedParam

3-8 Control Wiring for PowerFlex 700S Drives with Phase I Control Figure 3.2 TB1 - Row B (Bottom) Wiring ExamplesInput/Output Connection Example R

Control Wiring for PowerFlex 700S Drives with Phase I Control 3-9 Analog Outputs +/-10V dc or +/-1.0V dcUsed to drive analog meters displaying speed

3-10 Control Wiring for PowerFlex 700S Drives with Phase I Control Table 3.F TB2 - Row T (Top) TerminalsTerminal Signal DescriptionRelatedParamete

Control Wiring for PowerFlex 700S Drives with Phase I Control 3-11 Figure 3.3 TB2 - Row T (Top) Wiring ExamplesInput/Output Connection Examples Re

Table of ContentsImportant User Information . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . 1-2Sum

3-12 Control Wiring for PowerFlex 700S Drives with Phase I Control Input/Output Connection Examples — 3-Wire Control Required Parameter ChangesHigh

Control Wiring for PowerFlex 700S Drives with Phase I Control 3-13 Input/Output Connection Examples — 2-Wire Control Required Parameter ChangesHigh

3-14 Control Wiring for PowerFlex 700S Drives with Phase I Control Table 3.G TB2 - Row B (Bottom) Terminals Terminal Signal DescriptionRelatedPara

Control Wiring for PowerFlex 700S Drives with Phase I Control 3-15 Figure 3.4 TB2 - Row B (Bottom) Wiring ExamplesHardware Enable CircuitryThe Pow

3-16 Control Wiring for PowerFlex 700S Drives with Phase I Control Auxiliary Power SupplyYou may use an auxiliary power supply to keep the 700S Cont

Control Wiring for PowerFlex 700S Drives with Phase I Control 3-17 Main Control Board I/O and Encoder SettingsAnalog Input SettingsSwitch SW1-1 conf

3-18 Control Wiring for PowerFlex 700S Drives with Phase I Control specifications. Open these switches for 12V dc operation, close them for 5V dc op

Control Wiring for PowerFlex 700S Drives with Phase I Control 3-19 Table 3.I SynchLink Cables and AccessoriesTable 3.J Fiber Optic Cable Assembl

3-20 Control Wiring for PowerFlex 700S Drives with Phase I Control Notes:

Chapter 4Control Wiring for PowerFlex 700S Drives with Phase II ControlI/O WiringImportant points to remember about I/O wiring:• Always use tinned

ii Chapter 6 Frame 9 InstallationMinimum Mounting Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-2 Control Wiring for PowerFlex 700S Drives with Phase II Control Table 4.A Recommended Control WireType Wire Type(s) DescriptionInsulation Ratin

Control Wiring for PowerFlex 700S Drives with Phase II Control 4-3 I/O Terminal BlocksWiring the Main Control Board I/O TerminalsTerminal blocks TB1

4-4 Control Wiring for PowerFlex 700S Drives with Phase II Control Table F TB1 TerminalsTerminal SignalFactory Default Description1 Analog Input 1

Control Wiring for PowerFlex 700S Drives with Phase II Control 4-5 Table G TB2 TerminalsTerminal SignalFactory Default Description1 24V DC Common

4-6 Control Wiring for PowerFlex 700S Drives with Phase II Control I/O Wiring ExamplesTable H TB2 Terminals — Digital Wiring ExamplesInput/Output

Control Wiring for PowerFlex 700S Drives with Phase II Control 4-7 Table I TB1 Terminals— Analog Wiring ExamplesDigital Inputs 24V DCSourcing Digi

4-8 Control Wiring for PowerFlex 700S Drives with Phase II Control 0-10V Analog Input 0-10V Analog Input - Bi-Polar na0-10V Analog Input 0-10V Anal

Control Wiring for PowerFlex 700S Drives with Phase II Control 4-9 Hard Enable CircuitryThe PowerFlex 700S provides a dedicated hardware enable inpu

4-10 Control Wiring for PowerFlex 700S Drives with Phase II Control Auxiliary Power SupplyYou may use an auxiliary power supply to keep the 700S Con

Control Wiring for PowerFlex 700S Drives with Phase II Control 4-11 DIP Switch SettingsFigure 3 Main Control Board Dip SwitchesTable E Switch Se

iii Chapter 11 Frame 14 InstallationMinimum Mounting Clearances . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

4-12 Control Wiring for PowerFlex 700S Drives with Phase II Control Please note there are two separate values for an encoder.Encoder Supply Voltage1

Chapter 5Communication OptionsCommunication Module LocationsFigure 5.1 DPI Port LocationsNote: DPI Port 4 is not available.No. Connector Descript

5-2 Communication Options Communication ConfigurationsTypical Programmable Controller ConfigurationsImportant:If block transfers are programmed to c

Communication Options 5-3 Figure 5.3 PowerFlex 700H Logic Status WordLogic Bits15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Status Descriptionx Ready 0 =

5-4 Communication Options Figure 5.4 PowerFlex 700S Logic Command WordLogic Bits15 14 13 12 11 10 9 8 7 6 5 4 3 2 1 0 Command DescriptionxNormal S

Communication Options 5-5 Figure 5.5 PowerFlex 700S Logic Status WordLogic Bits1514131211109876543210Status Descriptionx Active 0 = Not Active1 =

5-6 Communication Options Notes:

Chapter 6Frame 9 InstallationMost start-up difficulties are the result of incorrect wiring. Every precaution must be taken to assure that the wirin

6-2 Frame 9 Installation Minimum Mounting ClearancesOperating TemperaturesFrame 9 drives require a minimum of 1300 m3/h (765 cfm) of cooling air. 40

Frame 9 Installation 6-3 Nameplate LocationRefer to Figure 6.1 below.DimensionsFigure 6.1 Frame 9 Dimensions339.5 (13.37)363.3 (14.32)1120.0(44.09

iv

6-4 Frame 9 Installation Lifting and Mounting Frame 9 DrivesRefer to Appendix B - Lifting and Mounting Instructions for detailed instructions.Removi

Frame 9 Installation 6-5 Power WiringTable 6.A Frame 9 Power Terminal SpecificationsFigure 6.2 Terminal Locations and Power Terminal Block No. N

6-6 Frame 9 Installation Frame 9 DC Bus/Brake ConnectionsFigure 6.3 Connecting to DC Source Only (No Brake Option Ordered) Figure 6.4 Connecting

Frame 9 Installation 6-7 Table 6.B Frame 9 Brake Resistor Ratings Routing for I/O Wiring and Communication CablingInput VoltageDrive Catalog Numbe

6-8 Frame 9 Installation Notes:

Chapter 7Frame 10 InstallationMost start-up difficulties are the result of incorrect wiring. Every precaution must be taken to assure that the wiri

7-2 Frame 10 Installation Figure 7.2 Enclosure Code B (NEMA/UL Type 1, IP21) and K (NEMA/UL Type 1, IP21 w/Conformal Coat) Operating TemperaturesF

Frame 10 Installation 7-3 DimensionsFigure 7.3 Enclosure Code A (NEMA/UL Type 1, IP21) and M (NEMA/UL Type 1, IP21 w/Conformal Coat) 2275.0(89.57)

7-4 Frame 10 Installation Figure 7.4 Enclosure Code B (NEMA/UL Type 1, IP20 MCC) and K (NEMA/UL Type 1, IP20 MCC w/Conformal Coat) 0.625 Dia. - 6

Frame 10 Installation 7-5 Figure 7.5 Enclosure Code H (NEMA/UL Type 12 - IP54) and W (NEMA/UL Type 12 - IP54 w/Conformal Coat) Lifting and Mountin

PrefaceOverviewDrive DescriptionFrame 9 - 14 PowerFlex® 700H and 700S AC drives are available in the following normal duty power ratings. The 700H

7-6 Frame 10 Installation Removing the Protective CoversMoving the Control FrameTo gain access to the power wiring terminals, airflow plate and prot

Frame 10 Installation 7-7 Removing the Airflow PlateThe drive is equipped with a plate, just above the Control Frame, that directs air flow through

7-8 Frame 10 Installation Removing the Protective CoversYou must remove the protective covers to gain access to the power structure.Task Description

Frame 10 Installation 7-9 Ungrounded, High Resistive Ground or Grounded B Phase Delta InstallationsFrame 10 size drives are equipped with common mod

7-10 Frame 10 Installation Figure 7.6 Common Mode Jumper and Rectifier Circuit Board Location Common Mode jumperRectifier Circuit BoardFront View

Frame 10 Installation 7-11 Move the Common Mode Jumper to the Disconnected PositionFollow the lettered steps below to move the common mode jumper to

7-12 Frame 10 Installation Insulate Terminal X4 on the Rectifier Circuit BoardFollow the lettered steps below to insulate terminal X4 on the Rectifi

Frame 10 Installation 7-13 Disconnect the Small Capacitors from the Input TerminalsFollow the lettered steps below to disconnect the small capacitor

7-14 Frame 10 Installation Power WiringImportant:Once power wiring has been completed, the protective covers must be installed before energizing the

Chapter 8Frame 11 InstallationMost start-up difficulties are the result of incorrect wiring. Every precaution must be taken to assure that the wiri