Allen-Bradley 2-D Instrukcja Użytkownika

160 SSC™Variable SpeedDrive(Series C)0.37-4.0 kW (0.5-5 HP)FRN 7.xxUserManual

1-4 Getting Started Standard Drive Features The drive features identified in the figure below apply to all models. Standard Drive Features and Mounting

Getting Started 1-5 Optional Drive Features The drive features identified in the figure below are optional. See Appendix B for catalog numbers. (Finger

1-6 Getting StartedEnd of Chapter

Chapter 2Installation and WiringStorage and Operation ConditionsFollow these recommendations to prolong drive life and performance:• Store within an a

2-2 Installation and WiringPower WiringPrecautionsTerminal BlocksTerminal R (L1) is not present on single phase drives. Three phase unit terminal bloc

Installation and Wiring 2-3Terminal Block WiringTerminal Block Wiring Detail Figure 2.2SpecificationsTerminal Block TB1 and TB2 Wiring Specifications Ta

2-4 Installation and WiringMotor Branch Circuit AnalysisShort circuit and overload protection are requirements of any motor branch circuit. Input powe

Installation and Wiring 2-5Branch Circuit Protective DevicesFusingThe Bulletin 160 Smart Speed Controller has been UL tested and approved for use with

2-6 Installation and WiringInput Power ConditioningThe drive is suitable for direct connection to input power within the rated voltage of the drive (s

Installation and Wiring 2-7Long Motor Cable EffectsReflected Wave ProtectionThe drive should be installed as close to the motor as possible. Installati

Important User Information Solid-State equipment has operational characteristics differing from those of electromechanical equipment. “Safety Guidel

2-8 Installation and WiringCapacitive Current CouplingHigh speed voltage switching causes AC coupling from motor cables to ground terminal/protective

Installation and Wiring 2-9Control WiringRequirements• Run all signal wiring in either a shielded cable or separate metal conduit.• Connect shield wir

2-10 Installation and WiringControl Wiring ConsiderationsWiring Diagram KeyGeneral Control Wiring AdvisoriesThe figure below lists the control wiring r

Installation and Wiring 2-11Control Methods and Selection GuideYou can use P46 - [Input Mode] to select the control method for start, stop, and direct

2-12 Installation and WiringP46 Setting 1 - Two-Wire Run Forward/Run Reverse ControlThis input mode provides a typical two wire control function where

Installation and Wiring 2-13P46 Setting 3 - Momentary Run Forward/Run Reverse ControlThis input mode allows the drive to respond to either a momentary

2-14 Installation and WiringImportant:Settings 4 through 9 provide additional flexibility of TB3 control input terminal 8.P46 Setting 4 - Two-Wire Acce

Installation and Wiring 2-15P46 Setting 6 - Two-Wire TB3 Control/Keypad or Communication ControlThis input mode is similar to Setting 1 except TB3 ter

2-16 Installation and WiringP46 Setting 8 - Two Wire Preset Speed Control (Analog Models Only)This input mode is similar to Setting 1 except TB3 termi

Installation and Wiring 2-17P46 Setting 9 - Two-Wire PI Control (Analog Models Only)This input mode is similar to Setting 1 except TB3 terminal 8 prov

S-1 • New Horsepower Ratings 4 kW (5 HP), 230V and 460V ratings have been added to the Bulletin 160 family.• Increased Transient Protection Standard

2-18 Installation and WiringWhen connecting a single input such as Run, Stop, Reverse or Preset Speeds to multiple drives, it is important to connect

Installation and Wiring 2-19±10V or 0 – 10V DC Frequency Control Figure 2.174 – 20 mA Frequency Control Figure 2.18Potentiometer Frequency Control Fig

2-20 Installation and WiringPreset Speed ModelYou can control the output frequency of the drive via the Control Terminal Block (TB3) using dry contact

Chapter 3Program Keypad ModuleThe Program Keypad Module is located on the front panel of the drive. This module is only operational when it is install

3-2 Program Keypad ModuleKey FunctionsEscapeThe ESCape key allows you to toggle between the Display and Program modes. When the Program mode is active

Program Keypad Module 3-3Module Removal and InstallationRemovalInsert a small screw driver into the slot at top of keypad. Carefully pry back and pivo

3-4 Program Keypad ModuleInstallation1. Insert the module, bottom end first, into the drive.2. Press on the symbol at the top of the module until it is

Chapter 4Start-UpStart-Up ProceduresThis chapter guides you through a basic start-up of the drive using factory default parameter settings. The object

4-2 Start-UpYe sNoBlank Display Panel ProcedureIf you are using a Program Keypad Module, verify thatthe Clockwise LED is illuminated. If you are using

Chapter 5Parameters and ProgrammingOverview of ParametersThis chapter describes both Display and Program parameters. Display parameters are read only

S-2 Series C Application/Installation Considerations Keep the following in mind if you are replacing a Bulletin 160 Series A or B drive with a Series

5-2 Parameters and ProgrammingImportant Reset ActionsYou must set P56 - [Reset Functions] to 2 or cycle power after changing the setting of P46 - [Inp

Parameters and Programming 5-3Display Group Parameters (Read Only)This group of parameters consists of commonly viewed drive operating conditions such

5-4 Parameters and ProgrammingDisplay Group (Read Only)No. Parameter Name/Description Min./Max. Range Units12 [Input Status]Displays the open (0) and

Parameters and Programming 5-5Display Group (Read Only)No. Parameter Name/Description Min./Max. Range Units17 [Fault Buffer 0] This parameter stores t

5-6 Parameters and ProgrammingProgram Group ParametersThis group contains parameters whose values can be programmed. Refer to Programming Example earl

Parameters and Programming 5-736 [Base Voltage]Set value to rated nameplate voltage of motor.20/460 for 460V units &20/230 for 230V units1 Volt460

5-8 Parameters and Programming41[Motor Overload Select]Bulletin 160 provides Class 10 overload protection. Settings 0-2 select the derating factor for

Parameters and Programming 5-946 [Input Mode]Configures the TB3 control inputs for various 3-wire or 2-wire control schemes. Also enables/disables the

5-10 Parameters and Programming49 [PWM Frequency]Carrier frequency for the PWM output waveform. The chart below provides derating guidelines based on

Parameters and Programming 5-1153 [S-Curve]Enables a fixed shape S-Curve. See formula below:Formula: S-Curve Time = Accel or Decel Time x S-Curve S

Table of Contents Getting Started Important Precautions . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

5-12 Parameters and Programming57 [Program Lock]When set to 1, all parameters will be protected against change by unauthorized personnel.0/1 NumericVa

Parameters and Programming 5-1369 [Accel Time 2]Time for the drive to ramp from 0.0 Hz to P33 - [Maximum Frequency]. The rate is linear for any increa

5-14 Parameters and Programming75 [Analog Input Minimum]Important: Do not adjust this parameter until setting P60 - [Zero Offset]. Sets the percent of

Parameters and Programming 5-15PI Control Block Diagram Figure 5.181 [PI Proportional Gain]Proportional gain used by the PI regulator. This parameter

5-16 Parameters and Programming160 PI Control SetupThe Analog Signal Follower model provides for closed loop process control (PI control) where PI reg

Parameters and Programming 5-171. Set P82 - [PI Integral Gain] to zero and P81 - [PI Proportional Gain] to some low value.2. Apply a step function com

5-18 Parameters and Programming5. Nothing works properly.• Set P56 - [Reset Functions] to 1 and press the Enter key.• Press the Stop button to clear t

Chapter 6TroubleshootingFault InformationThis chapter provides information to guide you in troubleshooting the drive. In-cluded is a list and descript

6-2 TroubleshootingBulletin 160 Fault Descriptions Table 6.AFaultNo.FaultNameFault Description Corrective Action03Power Loss Fault The DC Bus voltage

Troubleshooting 6-3Possible Problems and Corrective Actions Table 6.BProblem Corrective ActionThe motor does not start — No output voltage to the moto

ii Program Keypad Module Features . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . . .

6-4 TroubleshootingBlock Diagram of Bulletin 160 Analog Signal Follower Figure 6.3L1/RL3/TL2/STB3 - 1TB3 - 2TB3 - 3(Common) -10 to +10V4 - 20 mACommon

Appendix ASpecificationsTables A.A and A.B contain information that is unique to each Bulletin 160 Drive rating. Table A.C contains information that ap

A-2 SpecificationsAll Drive Ratings Table A.3Input/Output RatingsOutput Voltage Adjustable from 0 to Input VoltageOutput Frequency Programmable from 0

Specifications A-3Control FeaturesPWM Algorithm Sine Weighted PWM with Harmonic CompensationSwitching Device IGBTV/Hz Ratio ProgrammableCarrier Freque

A-4 SpecificationsEnd of Appendix

Appendix BAccessories and DimensionsAccessories for All Drive Ratings Table B.1➊Catalog numbers listed are for 3% impedance open style units. NEMA Typ

B-2 Accessories and DimensionsAccessory DimensionsAll dimensions are in millimeters and (inches). Dimensions are not used for manufacturing purposes.D

Accessories and Dimensions B-3Accessory Dimensions, ContinuedAll dimensions are in millimeters and (inches). Dimensions are not used for manufacturing

B-4 Accessories and DimensionsAccessory Dimensions, ContinuedAll dimensions are in millimeters and (inches). Dimensions are not used for manufacturing

Accessories and Dimensions B-5Accessory Dimensions, ContinuedAll dimensions are in millimeters and (inches). Dimensions are not used for manufacturing

Chapter 1 Getting Started Important Precautions In addition to the precautions listed throughout this manual, you must read and understand the follo

B-6 Accessories and DimensionsDrive DimensionsAll dimensions are in millimeters and (inches), all weights are in kilograms and (pounds).Reference Diag

Accessories and Dimensions B-7All dimensions are millimeters and (inches), all weights are kilograms and (pounds).Reference Diagram B Figure B.8Drive

B-8 Accessories and DimensionsDrive Mounting Hole Dimensions Figure B.9This illustration depicts the mounting hole placements for the drives listed b

Accessories and Dimensions B-9Drilling Template A Figure B.10

B-10 Accessories and DimensionsDrilling Template B Figure B.11

Appendix CCE ConformityCE ComplianceThis drive is a component intended for implementation in machines or systems for the industrial environment. It is

C-2 CE ConformityGeneral Instructions for an EMC Compliant InstallationShielded Enclosure• Typical NEMA or IEC metal enclosures are adequate.• The gro

CE Conformity C-3Cable Clamps• Use suitable EMC-tested cable clamps only.• The connection area must be 360 degrees around the shielded cable.• The cab

C-4 CE ConformityControl Cable• Control wiring must use shielded cable, or grounded metal conduit.Shielded Motor and Control Cable Example Figure C.3•

CE Conformity C-5Low Voltage Directive 73/23/EEC ComplianceThis product complies with Low Voltage Directive 72/23/EEC when conforming with the followi

1-2 Getting Started Receiving Your New Drive It is your responsibility to thoroughly inspect the equipment before accepting the shipment from the fre

C-6 CE ConformityEnd of Chapter

IndexSymbols±10V DC control 2-19Numerics12V internal power supply 2-924V DC interface module B-54 – 20 mA control 2-19AAC input wiring 2-3Accel/Decel

Index-2featuresoptional 1-5standard 1-4frequency controlmin/max frequency 5-6skip frequency 5-7frequency source 2-18fuse ratings 2-5Ggrounding 2-3, 2-

Index-340 - [Skip Frequency Band] 5-741 - [Motor Overload Select] 5-842 - [Motor Overload Current] 5-843 - [Current Limit] 5-844 - [DC Hold Time] 5-84

Index-4Wwiringanalog input 2-18cable length 2-7control/signal 2-9–2-17motor cable specifications 2-6symbol key 2-10terminal block specifications 2-3

Index-5NOTES

Index-6NOTES

Index-7NOTES

Index-8NOTES

Index-9NOTES

Getting Started 1-3 Nameplate The nameplate is located on the side of the drive. Nameplate Information Figure 1.2 Conventions Used In This Manual Pa

Index-10NOTES

Publication 0160-5.15 — January, 1999 P/N 189338 (02)Copyright 1998 Rockwell International Corporation. All rights reserved. Printed in USA.